Product Description

Who we are?
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT COLTD has fifteen several years history.When the general supervisor Mr.Rony Du graduated from the college,he usually concentrated his focus on the research and advancement,production and income of the cardan shaft.Mr.Rony Du and his group started from scratch,from 1 lathe and a really little purchase,step by phase to grow up.He usually explained to his crew”We will only do 1 issue well——to make the perfect cardan shaft”.

                                                               General supervisor  Mr.Rony Du
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO.,LTD was launched in 2005.The registered capital is 8 million ,handles an spot of 15 acres, has thirty existing employees. The business specializing in the generation of SWC, SWP cross universal coupling and drum tooth coupling.The business with manufacturing facility is found in the lovely coast of Tai Lake –Hudai (HangZhou Financial Development Zone Hudai Industrial Park).
In get to grow to be China’s foremost cardan shaft a single-stop resolution expert supplier .XIHU (WEST LAKE) DIS. CARDANSHAFT impartial analysis and advancement of SWC light, medium, limited, large Types cardan shaft have arrived at the leading domestic degree.Merchandise not only supporting domestic massive and medium-sized clients, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and regions.In the past fifteen years, the business has gathered a wealth of expertise, find out from international sophisticated technological innovation, and to soak up and use the universal axis has been improved numerous instances, so that the structure is maturing, considerably enhanced efficiency.
 

                                          XIHU (WEST LAKE) DIS. Office Creating  
XIHU (WEST LAKE) DIS. belief: “Continuous innovation, improve the framework, perseverance” to develop a high high quality of outstanding cardan shaft manufacturer.We usually adhere to the ISO9001 top quality control method, from the specifics to start off, standardize the creation procedure, and to obtain processing equipment “specialization, numerical handle” rapid boost in solution high quality.This Not only won the greater part of clients reputation, but also accessibility to peer recognition. We continue to strive to go after: “for buyers to create the best benefit, for the employees to build the very best system”, will be CZPT to obtain customer and business mutually helpful CZPT situation.

                                  Welcome to XIHU (WEST LAKE) DIS. CARDANSHAFT

Why select us?
Initial,pick raw material carefully
 
  The cross is the core element of cardan shaft,so the variety of substance is specifically vital.Uncooked components of the cross for light-weight Duty Measurement and Medium Responsibility Size,we decide on the 20CrMnTi particular gear steel bar from SHAGANG Group.Getting solid in 2500 ton friction push to guarantee inside metallurgical construction,inspecting the geometric dimensions of each part to meet up with the drawing specifications,then transfer to machining,the procedures of milling, turning, quenching and grinding.
 
The inspector will screen blank yoke head.The porosity, cracks, slag, etc. do not fulfill the specifications of the casting foundry are all eliminated,then undertaking actual physical and chemical investigation, to see whether or not the components fulfill the needs, unqualified re-elimination.And then transferred to the quenching and tempering heat treatment method, after once again check the hardness to see if meet up with the specifications, experienced to be transferred to the machining procedure. We handle from the resource of the substance to ensure the offer of raw supplies certified rate of ninety nine%.
 
  
 Second,sophisticated manufacturing products
 
XIHU (WEST LAKE) DIS. Business introduced 4-axis linkage machining centre manufactured in ZheJiang , milling the keyway and flange bolt hole of the flange yoke, The when equipment-shaping guarantees that the symmetry of the keyway and the position of the bolt gap are much less than .02mm,which greatly improves the set up accuracy of the flange,the 4 axis milling and drilling center holes of the cross are integrated,to make certain that the 4 shaft symmetry and verticality are much less than .02mm,the approach of the journal cross assembly services life can be increased by thirty%, and the velocity at a thousand rpm previously mentioned the cardan shaft working easily and tremendous life is essential to the procedure.
 
We use CNC device to lathe flange yoke and welded yoke,CNC device can not only ensure the accuracy of the flange link with the mouth, but also increase the flange surface area complete.
 
5 meters automated welding device welding spline sleeve and tube,welded yoke and tube.With the welding CZPT swing mechanism, automated lifting system, adjustment system and welding CZPT cooling system, welding device can recognize multi ring constant welding, each coil recent and voltage can be preset, arc starting and stopping management PLC methods, reputable welding quality, the weld bead is sleek and gorgeous, to control the welding approach with fixed processes, tremendously lowering the uncertainty of human throughout welding, greatly enhance the welding influence.
 
 
High pace cardan shaft needs to do dynamic balance take a look at before leaving the manufacturing unit.Unbalanced cardan shaft will produce excessive centrifugal power at substantial pace and minimize the provider daily life of the bearingthe dynamic balance test can eradicate the uneven distribution of the casting excess weight and the mass distribution of the total assemblyThrough the experiment to attain the layout of the required stability good quality, increase the universal shaft support lifestyle.In 2008 the business introduced 2 large-precision dynamic balance test bench, the maximum speed can reach 4000 rev / min, the equilibrium of G0.8 accuracy, balance bodyweight 2kg–1000kg.
 
In buy to make the paint standardization, in 2009 the firm bought 10 meters of clean paint place , the area therapy of cardan shaft is much more standardized, paint fastness is more rugged, staff’s functioning circumstances improved, exhaust of harmless treatment.
 

3rd,Professional transportation packaging
 
 
The packing of the export cardan shaft is all in the same way as the plywood picket box, and then it is firmly secured with the iron sheet, so as to avoid the hurt triggered by the difficult situation in the lengthy-distance transportation. Meet the normal demands of plywood bins into Europe and other international locations, no issue where can efficiently get to all the country’s ports.

SWC-I Collection-Mild-Responsibility Types Cardan shaft
Styles

Info and Dimensions of SWC-I Collection Universal Joint Couplings

one. Notations: 
L=Standard length, or compressed length for designs with length compensation 
LV=Length compensation 
M=Weight 
Tn=Nominal torque(Yield torque 50% over Tn) 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads 
β=Maximum deflection angle 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
 

What is a driveshaft and how a lot does it price to change one particular?

Your car is made up of several relocating components. Understanding each and every component is important due to the fact a destroyed driveshaft can seriously injury other components of the auto. You may not know how critical your driveshaft is, but it truly is important to know if you want to resolve your automobile. In this article, we’ll go over what a driveshaft is, what its symptoms are, and how considerably it expenses to exchange a driveshaft.

Repair broken driveshafts

A damaged driveshaft does not enable you to switch the wheels freely. It also exposes your car to greater repair costs owing to broken driveshafts. If the drive shaft breaks although the auto is in movement, it may trigger a crash. Also, it can substantially influence the overall performance of the automobile. If you don’t resolve the problem proper absent, you could threat much more expensive repairs. If you suspect that the generate shaft is damaged, do the following.
Very first, make sure the drive shaft is protected from dust, dampness, and dust. A suitable driveshaft protect will avert grease from accumulating in the driveshaft, minimizing the possibility of additional injury. The grease will also cushion the metallic-to-steel make contact with in the continual velocity joints. For illustration, hitting a gentle material is far better than hitting a metal wall. A destroyed prop shaft can not only result in hard cornering, but it can also cause the vehicle to vibrate, which can even more damage the rest of the drivetrain.
If the driveshaft is damaged, you can choose to fix it by yourself or take it to a mechanic. Generally, driveshaft repairs cost around $two hundred to $300. Elements and labor could fluctuate based mostly on your automobile type and type of mend. These elements can value up to $600. However, if you never have a mechanical track record, it’s much better to go away it to a professional.
If you notice that a single of the two push shafts is worn, it really is time to fix it. Worn bushings and bearings can trigger the drive shaft to vibrate unnecessarily, causing it to split and result in more harm. You can also check out the heart bearing if there is any play in the bearing. If these indicators take place, it is best to get your vehicle to a mechanic as quickly as feasible.

Understand about U-joints

Whilst most automobiles have at minimum a single sort of U-joint, there are other kinds available. CV joints (also known as sizzling rod joints) are utilised in a selection of purposes. The minimal axis is shorter than the major axis on which the U-joint is situated. In each situations, the U-joints are lubricated at the factory. During servicing, the generate shaft slip joint ought to be lubricated.
There are two primary styles of U-joints, such as cast and press in shape. They are usually held in spot by C-clamps. Some of these U-joints have knurls or grooves. When choosing the appropriate fitting, be sure to evaluate the complete fitting. To make certain you get the proper dimensions, you can use the dimension chart or verify the manual for your certain product.
In addition to lubrication, the issue of the U-joint should be checked routinely. Lubricate them regularly to steer clear of untimely failure. If you hear a clicking audio when shifting gears, the u-joint place may be misaligned. In this situation, the bearing may want to be serviced. If there is insufficient grease in the bearings, the universal joint may need to have to be replaced.
U-joint is an important element of the car transmission shaft. With no them, your auto would have no wheeled suspension. With out them, your vehicle will have a rickety front stop and a wobbly rear conclude. Simply because autos can’t travel on ultra-flat surfaces, they need to have versatile driveshafts. The U-joint compensates for this by permitting it to shift up and down with the suspension.
A suitable inspection will establish if your u-joints are loose or worn. It should be straightforward to pull them out. Make confident not to pull them all the way out. Also, the bearing caps need to not go. Any symptoms of roughness or dress in would indicate a need to have for a new UJ. Also, it is critical to note that worn UJs can not be repaired.

Symptoms of Driveshaft Failure

A single of the most frequent difficulties related with a defective driveshaft is problems turning the wheels. This seriously limitations your general management above the car. Thankfully, there are a number of signs and symptoms that could show that your driveshaft is failing. You ought to consider instant actions to decide the trigger of the dilemma. One particular of the most widespread leads to of driveshaft failure is a weak or faulty reverse equipment. Other frequent leads to of driveshaft hurt include driving also tough, acquiring caught in reverse equipment and differential lock.
Another indication of a failed driveshaft is unusual sounds even though driving. These noises are typically the result of dress in on the bushings and bearings that support the push shaft. They can also result in your automobile to screech or scratch when switching from generate to idle. Depending on the pace, the sounds might be accompanied by vibration. When this transpires, it is time to deliver your vehicle in for a driveshaft alternative.
1 of the most typical signs of driveshaft failure is visible jitter when accelerating. This could be a signal of a unfastened U-joint or worn centre bearing. You need to thoroughly inspect your car to figure out the result in of these seems and corresponding symptoms. A certified mechanic can aid you figure out the lead to of the sound. A broken propshaft can severely restrict the drivability of the car.
Standard inspection of the generate shaft can avert significant damage. Based on the harm, you can substitute the driveshaft for anywhere from $500 to $1,000. Based on the severity of the injury and the degree of restore, the value will rely on the number of parts that need to have to be changed. Do not generate with a negative driveshaft as it can trigger a significant crash. There are many approaches to avoid this issue totally.
The very first symptom to look for is a worn U-joint. If the U-joint comes unfastened or moves also significantly when attempting to flip the steering wheel, the driveshaft is defective. If you see visible rust on the bearing cap seals, you can just take your vehicle to a mechanic for a thorough inspection. A worn u-joint can also show a dilemma with the transmission.

The expense of changing the generate shaft

Based on your state and provider centre, a driveshaft restore can value as minor as $300 or as substantial as $2,000, depending on the particulars of your car. Labor expenses are generally close to $70. Charges for the elements themselves variety from $400 to $600. Labor fees also differ by model and vehicle make. In the long run, the selection to fix or replace the driveshaft will count on whether you need to have a swift car restore or a full automobile fix.
Some cars have two individual driveshafts. One particular goes to the entrance and the other goes to the again. If your automobile has 4 wheel travel, you will have two. If you happen to be changing the axles of an all-wheel-push vehicle, you will require a particular component for every axle. Choosing the improper 1 can result in far more costly repairs. Before you commence shopping, you ought to know precisely how considerably it will expense.
Based on the type of motor vehicle you possess, a driveshaft alternative will value between PS250 and PS500. Luxury vehicles can value as a lot as PS400. Nevertheless, for basic safety and the all round functionality of the car, changing the driveshaft may possibly be a needed mend. The price of replacing a driveshaft depends on how prolonged your automobile has been on the street and how significantly use and tear it has seasoned. There are some symptoms that point out a faulty travel shaft and you should just take immediate action.
Repairs can be costly, so it’s ideal to employ the service of a mechanic with knowledge in the subject. You may be paying hundreds of bucks a month, but you are going to have peace of head knowing the work will be carried out correct. Don’t forget that you may want to inquire a friend or family member to aid you. Depending on the make and product of your vehicle, changing the driveshaft is more pricey than changing the elements and performing it yourself.
If you suspect that your push shaft is broken, be sure to repair it as quickly as attainable. It is not recommended to travel a vehicle with irregular vibration and audio for a extended time. Luckily, there are some rapid methods to fix the problem and avoid costly repairs later on. If you have noticed the symptoms earlier mentioned, it’s worth receiving the occupation done. There are a lot of symptoms that your driveshaft may need service, like lack of electrical power or difficulty shifting the automobile.